Analysis Of The Pickling Process Of Titanium And Titanium Alloy Processing Materials
Analysis Of The Pickling Process Of Titanium And Titanium Alloy Processing Materials
In the production process of titanium and
titanium alloy processing materials, removing the oxide skin is a vital step,
and pickling is the main means to achieve this goal. Before pickling, the
titanium material usually needs to be pretreated, such as molten alkali
washing, mechanical scalding or sandblasting, to remove most of the dirt and
thicker oxide layer on the surface, creating favorable conditions for
subsequent pickling.
For the slight titanium oxide film formed
below 600℃, pickling is a very effective removal method. During the pickling
process, titanium reacts chemically with the acid solution to form metal ions,
thereby achieving the removal of oxide skin. However, titanium pickling is not
just a simple chemical reaction, it also involves electrochemical phenomena.
When pickling in a mixed acid solution
containing hydrofluoric acid or fluoride, special attention needs to be paid to
the reduction reaction of hydrogen ions. These hydrogen ions may be reduced to
atomic or molecular hydrogen.
Among them, molecular hydrogen has a
tendency to diffuse into the metal. Once it enters the metal, it may cause
hydrogen embrittlement of the metal, which seriously affects the performance
and service life of titanium. Therefore, when performing titanium pickling, the
composition and proportion of the acid solution must be strictly controlled to
prevent the occurrence of hydrogen absorption.
In particular, it is necessary to always
keep the ratio of nitric acid to hydrofluoric acid greater than 5. The control
of this ratio is essential to prevent hydrogen embrittlement. However, it is
also necessary to pay attention to the nitric acid content should not be too
large, because the nitric acid content is too high, the reaction speed will be
reduced, the production efficiency will be reduced, and a large amount of flue
gas will be generated, which will bring difficulties to the operation.
In addition, attention needs to be paid to
the control of process parameters such as temperature and time during the
pickling process. Too high temperature or too long time may cause excessive
corrosion of titanium and affect surface quality.
Therefore, in actual operation, the parameters of the pickling process need to be rationally adjusted according to factors such as the material, thickness and severity of the oxide skin of the titanium material to ensure the optimization of the pickling effect.
In short, the pickling process of titanium and titanium alloy processing materials is a complex and delicate work. Only by strictly controlling the composition, proportion and process parameters of the acid solution can the pickling effect be ensured while avoiding unnecessary damage to the titanium material. Interested friends can continue to follow our sharing to learn more about the knowledge and technology of titanium in production.